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Wednesday, May 23, 2012

Return to Iceland - IRON SMELT

Sorry for the extremely short notice here. (Life, the Universe, you know...)

Iron Smelt at Wareham
Saturday May 26
Return to Iceland

Directions - http://www.warehamforge.ca/directions
(that's roughly 2 1/2 hours NW of Toronto, 45 minutes N of Orangeville, just off highway 10)

In 2007, the DARC team had started working on developing a working system based on the archaeology by Kevin Smith at Hals in Iceland :
http://www.warehamforge.ca/ironsmelting/HALS/index.html
We got side tracked from the Hals / Icelandic series when we concentrated on the LAM / Vinland series, then preparing for CanIRON 8.
We had run four experiments in the Iceland series, testing use of stone slabs, general work arrangements, use of the bellows plate and blow hole system.
Theoretical Hals working layout

The next point in the series would be to construct another earth fast furnace, but this time with thin (3 cm) clay walls. It will use a ceramic insert tuyere, we have enough DD1 bog ore analog prepared for a smaller sized smelt.

I also want to use the smelting bellows for enough time to at least get 'in line' air volumes recorded. Bulk of the smelt will be with the electric blower (!)

I'm a bit pressed for time this week, but will attempt to get the furnace constructed over the next two days. There may be a bit more discussion before starting the pre-heat cycle than normal

Schedule:
8 A : start equipment set up
9 - 10 A : start pre-heat
11 A : estimated start for main sequence
11 - 11:30 A : bellows volume tests
12 N : estimated first ore addition
3:30 - 4 P : estimated start for extraction
4:30 - 5 P : estimated consolidation
5:30 P : pack down

For those new to Wareham:
1) Bring a lunch if you plan a day of it (its a 15 minute drive to the nearest town)
2) Park along the north side road (less traffic, they just laid fresh gravel here!)

There is always some dirty work to help with! Those wanting to get directly involved should dress for work, I will have extra safety glasses on hand.

Hope some of you will be able to make it up

Darrell